Why the carton box die cut is complicated

There are many factors affect the carton box die cut in the box production process which caused the carton box die cut more complicated:

1. It takes long time to change the die plate;

2. Relatively poor precision on the die cutting;

3. Poor die cutting quality and lots of paper hair;

4. Too many connection points;

5. Irregular creasing lines on die cutting;

6. Slow production speed;

7. High output rejection rate.

Low-quality cardboard, such as recycled paper board, which makes the die-cutting process more difficult. In order to achieve a better quality of the die-cutting, the operatives must be worked out correct preparation method, in addition, in accordance with the requirements of different products to select a different hardness adhesive strip, such as step and repeat, cardboard quality etc..

With the increasing requirements of the users of the high quality of carton box printing, packaging design is becoming increasingly complex, there has a corresponding increase in die cutting quality precision requirements, in order to maintain the range of error of ± 0.15mm, die-cutting machine must be qualified, at the same time pay attention to adjusting steps

The carton box user is always require the connection point smaller and fewer, while the manufacturer always makes faster machine speeds, thus increasing the difficulty of the operator's. Taking into account the needs of the carton box folding and gluing, the box must have good creasing line. More importantly, when these boxes run on the automatic packaging machine, the forces must be stable and consistent. In this way, select the appropriate type of die cutting creasing line is the basic elements. According to the caliper of the paper to select the height and width of the creasing line and bond to the die cutting plate, the creasing line will be able to achieve higher quality and easy to fold.

The die-cutting machine cutting speed is relatively low in many carton box plant, such as 2000 to 3000 pcs/ h, while some plants die-cutting machine cutting speed could up to 7000 to 7500 pcs/ h. The use of modern automatic cutting machine, the operator can easily reach the highest production speeds. To optimize the speed of production through the use of the tools recommended by the equipment manufacturer. In addition, it can reach a high quality product.

Most carton box factories rejection rate are usually high. There will be some waste at the beginning of the die-cut adjustment, which can be reduced through the use of the right tools and the adjust steps. The reject products during the production process caused by downtime and blocking paper, good adjustment and accurate tool could lower down the rejection rate.

In short, the carton box die cut process could be more easier and high efficiency under better administration system and standardized operation, only in this way, the carton box factories will be more and more competitive.